Are you looking for the raw material for Corrugated Box Manufacturing?
The corrugated boxes are strong and versatile and relatively very low cost to package. However, the great advantage of these boxes is that they offer exceptional protection of the contents and are generally very popular in shipping and storage. So what goes into a corrugated box?
In this blog we will look at the raw materials required for Corrugated Box Manufacturing; what do they do and why are they so important. And it’s especially good if you’re wondering how and how well your products are protected or if you’re thinking of working with a quality corrugated box manufacturer.
Top 5 Raw Material for Corrugated Box Manufacturing
1. Paper
Paper is the main raw material used in corrugation manufacturing. Generally, three types of paper are used:
- Kraft Paper: Kraft paper is a trade name for paper known for its strength and durability, and is usually the outer layer of corrugated boxes. Made from unbleached, long fiber softwood trees like pine and fir, it is strong and tear resistant.
- Test Liner Paper: Often test liner paper is made from recycled materials and used for inner layers, or boxes that see less heavy usage. Though not quite as strong as kraft paper, it is just strong enough for light packaging purposes.
- Fluting Medium: The paper is especially designed for the wavy middle layer, responsible for that corrugated boxes strength. Recycled paper is the fluting medium used to create the arches between liner sheets, absorbing shocks and protecting contents while it is being shipped.
To make corrugated boxes a cost effective and environmentally friendly process, recycled content is commonly used using these specific types of paper.
2. Adhesives
The use of adhesives in corrugated box manufacturing combines two extra layers of paper together and connects them with a binding. In most cases, a starch based adhesive is applied between the liner boards and fluting layer. Eco friendly, strong and safe for packaging use, this starch adhesive comes from corn, wheat or potato starch.
Starch based adhesives used not only enhances the durability of the box, but also keeps process sustainable. This biodegradable adhesive makes it easy to recycle, and it further reinforces how packaging boxes, especially corrugated, are the ideal of eco friendly packaging solutions for brands.
3. Ink- Adding Customization and Branding
Probably most corrugated boxes are branded with company logos, instructions, or brand identification, for example. The solvent based inks are replaced by the water based ink used at corrugated box manufacturing process. Whether you print water or solvent now, water based inks are durable, versatile and provide high quality printing without sacrificing recyclability of corrugated box.
One of the main reasons for the use of eco friendly inks in these kinds of companies is because it values sustainability and also helps match environmental standards to make packaging both visually pleasing and functional.
4. Wax and Coatings
In some cases, dumpster fires will burn through your box one level too many and require an extra layer of protection for corrugated boxes, especially when your box is used for shipping perishables or in high humidity environments. The corrugated paperboard is coated on the wax or other ways. This is true of boxes carrying fruits or vegetables, or meat products for example. The coatings ensure that curing of the box with moisture does not weaken the box.
Corrugated box manufactures can incorporate wax or water resistant coatings that would allow for specialized boxes for industries that need added protection. These coatings guarantee secure and sound condition of products from delivery to purchase.
5. Recycling and Sustainability
Corrugated box manufacturing is also very sustainable. The corrugated boxes are usually made from a high percentage of recycle materials, lowering the amount of waste and consumed energy. In addition, the materials employed – kraft paper, starch-based adhesives and water-based inks – are also recyclable and biodegradable.
This focus on sustainability makes corrugated boxes a popular choice for environmentally-conscious brands. As consumers increasingly demand green packaging, corrugated box manufacturers continue to innovate with more eco-friendly processes and materials, meeting both business and environmental needs.
How to Choose the Right Corrugated Box Manufacturer for Your Products?
When looking for a reliable partner in corrugated box manufacturing, it’s important to consider the materials used, production capabilities, and commitment to sustainability. If you’re in need of custom packaging, our corrugated box at Vikas Packaging offers high-quality and eco-friendly solutions tailored to meet diverse packaging requirements.
Conclusion
In summary, the primary raw materials for corrugated box manufacturing include kraft paper, test liner paper, fluting mediums, starch-based adhesives, water-based inks, and specialized coatings. Together, these materials ensure that corrugated boxes are strong, durable, and environmentally friendly. As demand for sustainable packaging grows, the industry will continue to refine these materials and processes, making corrugated boxes a go-to choice for brands worldwide. Contact Vikas Packaging for your corrugated boxes needs.
Email us: vikascartons@gmail.com
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